MBD Solutions Event

Model Based Definition is no longer something that only plays at ASML. Several Dutch OEMs have started the transition towards working with 3D models with PMI information. They have joined Mikrocentrum's MBD network, mainly to jointly send a signal as the Dutch high-tech industry towards the software developers.

What does a Dutch machine manufacturer run into when wanting to further automate its work processes after engineering? It actually sounds quite logical to include manufacturability information in 3D models instead of mentioning it on workshop drawings. But the change turns out to be big. So how do you deal with previously created drawings that are still frequently ordered as service parts? Are computer programmes and production machines ready for it? Can experienced production staff keep up with this change? And what about your suppliers? In his presentation, Teus van Vianen will take us through what they are up against at Rademaker. Future steps to continue efficient production of parts and assembly of bakery machines will also be discussed.

In this presentation we are going to demonstrate how “Inspection3D” can help you streamline your quality process in an MBD engineering environment. The add-on solution allows you to define and classify inspection features in NX (interactively or batch) by assigning balloons with unique IDs to PMI such as dimensions, GD&T or surface finish. We will then show how these features can be extracted from the 3D model and
provided in a Technical Data Package (TDP) to serve both external suppliers and internal quality inspection stakeholders.
Finally, we will demonstrate how the ballooned PMI can be used for tracking design changes from one revision to another and communicate those changes with shop floor and the supply chain.

A model based definition serves as a fundamental framework on which various processes and solutions are built. It establishes the core principles, parameters and guidelines that underpin the development of models or systems within a given design. This definition includes essential features, rules and specifications essential for effective modelling, enabling consistency, clarity and alignment with overarching objectives. By providing a clear and structured basis, a model based definition facilitates innovation, problem solving and decision-making processes in different domains, promoting efficiency and effectiveness in the development of solutions and systems.

This presentation will not be made available as an Adobe Acrobat PDF file.

This session will take a look at the benefits of MBD on downstream operations such as costing and manufacturing, but also the effect of leveraging 3D PMI to enable digital twin-based should costing, running through real-world examples where tolerances have made a significant difference to cost and manufacturability.

ASML introduced the 3D PMI way of working in 2018 with a two-phase approach. We provide a brief review of Phase I, where we started learning with 3D PMI. In Phase II we want to benefit from the 3D PMI working method. We give an outlook on the advantages and specifically talk about the ZEISS CALYPSO: “From PMI to measurement plan in just a few clicks”. Finally, we are announcing a MBD roadmap for suppliers.

This presentation will not be made available as an Adobe Acrobat PDF file.

Up to 80% of a product's manufacturing costs are determined in the design phase. With our software, you know exactly what they are: All geometric information is taken directly from your 3D CAD model and automatically evaluated. PMIs are automatically taken into account during this process. Within seconds, the software generates production schedules, calculates production costs and identifies cost drivers.

How can we Re-Use 3D CAD DATA to CAM and CMM

Where do you stand with model-based definition and what are the logical next steps you can take?

Peter Schets, PLM Architect at Thermo Fisher Scientific, will present you the MBE Maturity Index: a rubric that an organization can use to asses itself as a model-based enterprise.

The tool allows you to asses and guide your digital transformation, shows an incremental progression towards becoming more digital, better integrated, better informed and more automated.

Model Based Definition is no longer something that only plays at ASML. Several Dutch OEMs have started the transition towards working with 3D models with PMI information. They have joined Mikrocentrum's MBD network, mainly to jointly send a signal as the Dutch high-tech industry towards the software developers.

What does a Dutch machine manufacturer run into when wanting to further automate its work processes after engineering? It actually sounds quite logical to include manufacturability information in 3D models instead of mentioning it on workshop drawings. But the change turns out to be big. So how do you deal with previously created drawings that are still frequently ordered as service parts? Are computer programmes and production machines ready for it? Can experienced production staff keep up with this change? And what about your suppliers? In his presentation, Teus van Vianen will take us through what they are up against at Rademaker. Future steps to continue efficient production of parts and assembly of bakery machines will also be discussed.

When an annual production capacity of 12 machines does not meet significant market demand, can production capacity be scaled up "full throttle" to 15 machines per year? How can the manufacturing process of the machines be optimised without the risk of staff overload and possibly lower quality of the machines? How to scale up? Can this scale-up be achieved while maintaining the existing product design, process models and organisational structures? Or do you choose to look ahead and change the way work is done? How do you stay ahead of the competition?

This presentation highlights several strategies for achieving significantly better returns. We present a structured roadmap for optimisation in terms of product design, process design and the necessary organisational changes. This requires a multidisciplinary way of working, applying Model Based Systems Engineering. This methodology creates a digital thread that extends from the product architecture (left side of the V-model) to the production process (right side of the V-model).

VIRO is an engineering company with 900 employees based in the Netherlands, Germany and Belgium.
www.viro-group.com

The task is on the engineer to properly incorporate the MBD information in the 3D models. But besides not having to create a separate drawing, what else is the benefit for the engineer? Dassault Systemes would like to show the direction in which the many different tools we have are developed to make use of that information in other areas. We all know about the downstream application of it and we develop in that area too but what about using that information for engineering too? We will touch on our vision as well as showing the initial developments in this direction.

Okay, so we produce our Design data with all PMI information in our models. MBD realized! Are we done yet? How do we manage these models during design reviews and change orders when Versions derived? How to control the release management and make sure our supply chain get the right data instantly. What about our assembly workforce… how will they get noticed and access the actual data?

The solution for this is Collaborative PLM and true digitalization beyond the engineering department. We will show you how its done.

It’s promised when MBD or 3D PMI designs was introduced in 2018, benefits will come from downstream use of the model based digital data.
Creating the right 3D PMI models, offering complete Technical Data Packages to the supply chain and getting mature MBD software solutions
for manufacturing processes was first priority. Suppliers can benefit from MBD through automation and working digital nowadays.
Next step however will impact the product development even more. Downstream use of the model based digital data for Design Engineering,
Design Automation, will lead to higher design engineering efficiency, shorter development time and higher quality product-designs.
Leo Broers will show you the opportunities to start automating the modelling process and design analyses to predict the product performance
in an early stage of development. Aiming for the final goal; ‘first time right’.

MBD (Model-Based Definition) files are revolutionizing manufacturing but often missing in quality processes as traditionally quality processes have relied on 2D drawings. With Industry 4.0 driving the adoption of 3D MBD, providing a single source of truth for all quality-related tasks is necessary. Automating the extraction of MBD and PMI data for quality processes eliminates human errors and interpretation issues. The result is useable data for a streamlined process that significantly reduces manual processes and enhances repeatability, traceability, and accountability. This transition empowers industries to operate with efficiency and precision, making MBD a vital tool in modern manufacturing quality processes.

This lecture introduces an innovative technology known as In-machine Measurement and Intelligent Modification, developed by Beijing Jingdiao Group. This system seamlessly integrates CAD/CAM technology and CNC machining. The process begins with the generation of an intelligent NC program using Jingdiao SurfMill software, encompassing machining, tool measurement, and workpiece measurement programs. The NC program operates on a machining center equipped with the Jingdiao CNC System. Throughout the machining process, sensors measure both the workpiece and tool. These measurements are then scrutinized by the CNC system, which employs a built-in algorithm to identify and correct errors, such as workpiece center drift and tool wear. This integrated approach ensures a highly accurate and precise machining process.

The concept of MBD is clear: a single intelligent master model that can be (re)used by everyone in the design to the manufacturing process. On top of that, MBD opens the door to further digitalization and automation. But the key question for many companies is: Where to start? The implementation is less simple than it initially seems, mainly because it is not only about the right software tools but also about standards and processes. Last but not least, the human factor also needs attention. This presentation will give you some practical guidance for implementation.

Model Based Definition is no longer something that only plays at ASML. Several Dutch OEMs have started the transition towards working with 3D models with PMI information. They have joined Mikrocentrum's MBD network, mainly to jointly send a signal as the Dutch high-tech industry towards the software developers.

What does a Dutch machine manufacturer run into when wanting to further automate its work processes after engineering? It actually sounds quite logical to include manufacturability information in 3D models instead of mentioning it on workshop drawings. But the change turns out to be big. So how do you deal with previously created drawings that are still frequently ordered as service parts? Are computer programmes and production machines ready for it? Can experienced production staff keep up with this change? And what about your suppliers? In his presentation, Teus van Vianen will take us through what they are up against at Rademaker. Future steps to continue efficient production of parts and assembly of bakery machines will also be discussed.

Model Based Definition is no longer something that only plays at ASML. Several Dutch OEMs have started the transition towards working with 3D models with PMI information. They have joined Mikrocentrum's MBD network, mainly to jointly send a signal as the Dutch high-tech industry towards the software developers.